Chornovol V. B., Ladieva L. R.

National technical university of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

AUTOMATION SYSTEM FOR HYDROTREATING OF      DISTILLATE PRODUCTS IN THE VAPOR PHASE

 

The main goal of the hydrotreating process distillate products is improve quality of this products by removing unwanted components such  as sulfur, nitrogen, oxygen, organometallic compounds and resinous substances, unsaturated compounds.

Hydrotreatment of the distillate includes a reactor block consisting of the furnace and of the one reactor, the system of stabilization of refined products, removal of hydrogen sulfide from the circulating gas, and leaching of a sulfide of a distillate. The process is carried out in the stationary layer of the catalyst alucobaltmolybdenum.

There is a large number of sulfide in the circulating gas, in result reduced efficiency of hydrotreating, so it is removed from the gas. One of the methods of sulfur removal is based on washing of gas by metanolamin. The figure shows an absorber in which is happening a hydrotreating process.

After passing the stage of preliminary purification from liquid and mechanical admixtures in the separator, gas-liquid mixture enters the absorber. On entering the absorber is a flow divider, in which there is a partial separation of liquid droplets from the gas. The separated liquid through the opening in the dispenser drains into the portion of the absorber with the leftovers.

The gas passes through a plate of expanded metal sheet (for more uniform gas distribution over the cross section of the absorber), through the steam pipes deaf plates and enters the mass-transfer section, where it is contacting with the regenerated absorbent that flowing downwards.

 


 

The scheme of the absorber

 

 

As a result of contact of  the gas with the absorbent, there is happening the process of extracting moisture from the gas to the dew point temperature on the water: summer – minus 10 °C, and in winter minus 20 °C (at a pressure of ≈ 7,6 MPa) and saturation of the absorbent to a given concentration. The values of these parameters must be strictly constant, which necessitates the development of automatic control system.

One of the important applications of  hydrotreating is the production of diesel fuel from the corresponding distillates of sulphuric oils. As the initial distillate typically use kerosene-gas oil fractions with a boiling temperature of 180...330 °C, 180...360 °C and 240..360 °C (standard acceleration method). Exit stable diesel fuel with sulfur content not exceeding 0.2% (wt.) Is 97% (wt.). By-products of the hydrotreating process there is fuel with low-octane, hydrocarbon gas, hydrogen sulfide and gas that containing hydrogen.

 

 

Literature:

Черножуков Н. И. Технология переработки нефти и газа. Часть 3. Очистка и разделение нефтяного сырья, производство товарных нефтепродуктов / Черножуков Н. И.; Под ред. А. А. Гуреева и Б. И. Бондаренко. 6-е изд., пер. и доп. М.: Химия, 1978 г.