Engineering / 12. Automated control systems in manufacturing

Ladieva L. R., Dubyk N. Ì.

National Technical University of Ukraine “Kyiv Polytechnic Institute”

OPTIMAL CONTROL PROCESS OF RECTIFICATION

 

Consider the way automated process control rectification of ethylene oxide in the distillation column, which involves measuring the temperature in the control plate and adjustment expenses mixture of ethylene at the inlet of the distillation column, characterized in that the supply mix at the inlet and the concentration at the outlet of the column adjusting via Smith’s advance.

With the advent of digital technology to realize the time delay was easy enough that simplify the implementation of Smith’s advance. However, the widespread use limits the number of shortcomings. First, this lack of engineering methods settings of the SAR with Smith’s advance. Secondly, the SAR with Smith’s advance are very sensitive to changes in the parameters of the object in the process (by changing the parameters of the object without adjusting the parameters of SAR with Smith’s advance significantly worse quality of the transition process and increases the likelihood of loss of system stability). These shortcomings are also characteristic and modifications of Smith’s advance[*].

In order to eliminate the above drawbacks of using Smith’s advance and his modifications were carried out research on the algorithm of optimal parametric synthesis (OPS) for regulation parameters of SAR with Smith’s advance and Smith’s advance modified PPI-D-regulator (the "Predictive PI"). Details are described below.

The problem of optimal parametric synthesis for the SAR process of rectification to the above regulators follows.

The criterion of optimization:

                                             ,                                     (1)

where  tn, tk – limits of integration; (|e(t)jti|) – objective function; e(t ) – unbalance   signal; t time; i, j– constant integer coefficients; i=0,1,2…; j=1,2;  – SAR  parameter vector to be optimization.

Restrictions on the control signal:

                                                       .                                          (2)

where u(t )  control signal at the output of the regulator.

The transfer function of the cube distillation column:

Wob(s) =,                                 (3)

where  – gain of the object; – the time constant of the object; τob – delay of the object.

For Smith’s advance:

-      transfer function of PI - regulator:

                                                         Wp(s) =),                                     (4)

where Êð – gain of the PI-regulator; Ò³ – integration constant of the PI- regulator;

-      modular transfer function block:

                                                 Wm (s) =                         (5)

where Êm – gain model of the object; Òm – time constant of the object model; τm – late of the model object.

For modified Smith’s advance, broadcasting function of the P²-controller that broadcasting function of the model blocks are the same, a broadcasting function of the dynamic compensator has the form:

                                                                                  M(s) = ,                                               (6)

äå À1, À0, Â1,dynamic equalizer coefficients.

The transfer function of PI-regulator:

                                                 WPPI (s) =                                      (7)

The results of the SAR. The best results were obtained OPS in case of simultaneous optimization of parameters of PI-regulator and object model for Smith’s advance and modified Smith’s advance. Calculations were conducted to optimize every step to reduce the impact of dynamic compensator on its results. In the case of PPI- regulator best results were also obtained with simultaneous optimization of its parameters Êð, Ò³ òà τm.

Research conducted by the example object described transfer function (8). This transfer function describes the flow channel mixture of ethylene – the concentration of ethylene oxide at the outlet of the distillation column.

                                                                                (8)

Optimal parametric synthesis of automatic control with Smith’s advance and modified Smith’s advance and PPI-held controller ideal for both when the values coincide with the initial object, and for which the ASR conducted preset, and for when values about the object was changed to 50% compared with the original.

The initial PS parameters controller used in our SAR with Smith’s advance determined using simplified formulas for calculating the process with a minimum area of quadratic deviation.

                                         Ò³ = Òob .                                       (9)

Initial settings object model to be chosen as close to the parameters of the object, that is, in the ideal case. For SAR of PPI-regulator initial values Êð òà Ò³ are calculated as for the PI-regulator in Smith’s advance, and the value object model delay τì elected as close to the value of the control object delay τ.

 

 



[*] Zagoriy G.I., Shubladze A.M. Synthesis of control systems based on the maximum degree of stability criterion. - M .: Energoatomisdat, 1988. – 104 p.