Ph.D., Ziyadullaev O.E., prof.
Ikramov A.I.
Lecturer Abdurakhmanovà S.S., masters Juraev R.S.
Tashkent Chemical
Technological Institute, Uzbekistan
SYNTHESIS OF VINYL ESTER AROMATIC ACETYLENE ALCOHOLS BY THE OF
HETEROGENEOUS
CATALYTIC METHOD
Acetylene is
one of the key types of chemical raw materials, notably in potesnenny 60
petrochemicals ethylene and propylene, is now once again drew the attention of
researchers and technologists. Reason is the progressive rise in oil and gas on
the world market [1, 2].
As is known,
most of the chemical reactions of acetylene requires energy input, but rather
it is accompanied by the release. There are many prerequisites to become the
acetylene in the future as a raw material for industrial organic synthesis [3, 4].
Systematic
studies vinylation reaction of alcohols acetylene tends to strengthen the
theoretical concepts of nucleophile addition to the triple bond and the
continuous improvement of synthesis of vinyl esters (VE) diverse structure [5].
The reaction
of acetylene with aromatic acetylene alcohols in the presence of a catalyst
system CsF-NaOH-DMSO 80-120 oC (6 hours) and pressure of acetylene
leads vinyl ethers yield of 75-90% [6].
When
industrial implementation of heterogeneous catalytic processes have to adjust
the speed and direction of chemical reactions, the mechanism of which is known
only in the most general terms, and the catalysts are complex solids,
properties which are still not fully understood, and that may include almost
all the elements of the periodic the periodic system [7].
In this study
of heterogeneous catalytic process to synthesize certain vinyl esters of
aromatic acetylenic alcohols in relatively high yields in the presence of MOH
systems impregnated activated carbon. The active component of the catalyst used
hydroxides of sodium and potassium. The process carried out at different
temperatures and reaction time.
Studied the
influence of the nature of the catalyst, the molar ratio of the starting
reactants, the reaction time and temperature on the heterogeneously vinylation
AAA. Also studied acetylene feed rate to the process, the energy consumption,
process control. Conducted separation drying, purification and isolation of the
product, catalyst regeneration, catalyst lifetime defined, its repeated use,
process parameters of the reaction (control, dimensions and volumes of the
equipment).
The following
scheme is proposed vinylation reaction AAA heterogeneous catalytic process in
the presence of acetylene:
here: R= -H, RI= -C6H5; R= -CH3, RI= -CH3; R= -CH3,
RI= -C2H5; R= -CH3,
RI= èçî -C3H7, R= -CH3, RI=
-C(ÑH3)3; R= -CH3, RI= -Ñ6H3.
The influence
of the nature of the AAA catalyst and the molar ratio of the starting reactants
on the yield of the product. At the same time used as the catalyst NaÎÍ/Ñàct. and KÎÍ/Ñàct.. Reactions performed at
200 °C for 3 hours.
Results of the
experiments showed that with the increase of acetylene ratio: AAA observed
increase in yield. For example, in the presence of a catalyst NaÎÍ/Ñàct. with increasing ratio AAA
and acetylene from 1:1 to 1:5 yield vinyl ethers increases, respectively, I= 31,6;
II= 33,6; III= 32,6; IV= 35,5 and V= 26,0%.
Reducing the
amount of acetylene alcohol concerning adversely affects the yield of the
product, since when the initial reagents equimolar ratio, respectively, yield
vinylethers is I= 52,3; II= 47,6; III= 43,0; IV= 38,4 and V= 60,0%. When the
ratio of acetylene alcohol and 5: 1 was synthesized with a yield of VE AAA
respectively I= 12,8; II= 11,3; III= 8,90; IV= 7,50 and V= 16,4%. The reason
for the high secondary yield with increasing ratio of acetylene alcohol
concerning the acetylene is adsorbed to the catalyst. Further undergoes
physical adsorption, chemisorption, and then. The adsorbed acetylene molecule
in the active center of the catalyst forms ρ-complexes and become
intermediates, connecting the past with alcohols to form VE. If not saturated
with acetylene AAA alcoholates, then connects with catalyst AAA supplied to the
reactor which prevents the acetylene reacted, whereby the output VE decreases.
When using more active KÎÍ/Ñàct.. instead of NaÎÍ/Ñàct. an increase in yield.
Table 1.
Impact of the molar ratio of the reactants and the nature
of the catalyst on the yield VE AAA
|
Catalyst |
alcohol:acetylene |
products (I), % |
intermediate products |
products (II), % |
intermediate products |
products (III), % |
intermediate products |
products (IV), % |
intermediate products |
products (V), % |
intermediate products |
|
NaÎÍ/Ñàct. |
5:1 |
12,8 |
43,0 |
11,3 |
48,2 |
8,90 |
53,1 |
7,50 |
56,5 |
16,4 |
39,2 |
|
4:1 |
17,6 |
36,0 |
13,4 |
46,2 |
12,6 |
49,2 |
10,5 |
52,5 |
25,2 |
34,0 |
|
|
3:1 |
21,0 |
33,2 |
18,6 |
43,0 |
15,2 |
46,0 |
14,3 |
49,0 |
28,4 |
28,6 |
|
|
2:1 |
29,8 |
26,3 |
22,3 |
34,8 |
18,4 |
39,2 |
16,5 |
42,6 |
32,5 |
24,5 |
|
|
1:1 |
52,3 |
21,4 |
47,6 |
27,4 |
43,0 |
33,0 |
38,4 |
36,0 |
60,0 |
19,0 |
|
|
1:2 |
66,4 |
17,6 |
62,0 |
23,0 |
58,3 |
26,0 |
44,3 |
31,0 |
69,7 |
16,2 |
|
|
1:3 |
82,3 |
13,1 |
79,6 |
18,6 |
74,2 |
21,3 |
71,0 |
24,2 |
84,7 |
12,8 |
|
|
1:4 |
83,4 |
12,6 |
80,7 |
16,4 |
75,0 |
19,9 |
73,1 |
21,0 |
85,3 |
11,3 |
|
|
1:5 |
83,9 |
10,7 |
81,2 |
12,6 |
75,6 |
17,9 |
73,9 |
18,3 |
86,0 |
10,0 |
|
|
KÎÍ/Ñàct.. |
5:1 |
14,3 |
38,2 |
12,3 |
43,0 |
10,8 |
46,0 |
9,75 |
49,3 |
19,6 |
36,3 |
|
4:1 |
21,0 |
33,0 |
17,2 |
39,0 |
15,5 |
41,3 |
13,4 |
43,5 |
27,6 |
28,0 |
|
|
3:1 |
28,6 |
31,1 |
25,4 |
36,2 |
21,2 |
38,4 |
18,4 |
41,0 |
31,0 |
23,1 |
|
|
2:1 |
34,3 |
22,7 |
30,0 |
30,1 |
26,2 |
36,2 |
22,3 |
36,4 |
38,4 |
21,7 |
|
|
1:1 |
58,4 |
18,3 |
55,2 |
21,0 |
49,3 |
22,4 |
42,4 |
23,0 |
63,8 |
16,2 |
|
|
1:2 |
70,4 |
15,0 |
66,6 |
18,6 |
62,3 |
19,2 |
58,4 |
22,7 |
78,4 |
13,1 |
|
|
1:3 |
84,7 |
11,3 |
82,3 |
14,3 |
77,7 |
15,3 |
74,4 |
18,2 |
87,3 |
10,1 |
|
|
1:4 |
85,1 |
10,6 |
82,3 |
13,5 |
78,2 |
14,0 |
75,3 |
17,3 |
88,5 |
9,40 |
|
|
1:5 |
86,2 |
8,80 |
84,1 |
11,4 |
79,3 |
12,3 |
76,2 |
16,4 |
88,9 |
8,35 |
here: I- VE 1-phenyl-3-methylbutyn-1-ol-3;
II- VE 1-phenyl-3-methylpentin-1-ol-3;
III- VE 1-phenyl-3,4-dimethylpentyn-1-ol-3;
IV- VE 1-phenyl-3,4,4-trimethylpentyn-1-ol-3:
V- VE 1,3-diphenylbutyn-1-ol-3.
Investigation
of the influence and the nature of the catalyst and the ratio of the initial
reagents to yield to determine the optimal molar ratio AAA acetylene 1:3. Under
this condition on the catalysts NaÎÍ/Ñàct. and KÎÍ/Ñàct.. VE obtained the following outputs, respectively: I=
82,3 and 84,7%; II= 79,6 and 82,3%; III= 74,2 and 77,7%; IV= 71,0 and 74,4%; V=
84,7 and 87,3%.
During
vinylation with increasing molecular weight of the AAA by a secondary yield
decreases. AAA atom which fits acidity i.e., the mobility of the hydroxyl group
of hydrogen carbon bonded hydroxyl containing radical
phenyl-1,3-diphenyl-3-methyl-butyne-1-ol-3 due to the induction effect of the
hydroxyl hydrogen is activated and increases the yield of vinyl ether.
Table 2
Dependence of the VE AAA on the nature and amount of
catalyst
|
Catalyst |
Amount ÌÎÍ, mass.% in Ñàct/ |
VE AAA, % |
Average speed of the reaction, mol/l.hour |
||||||||
|
I |
II |
III |
IV |
V |
I |
II |
III |
IV |
V |
||
|
NaÎÍ/Ñàct. |
5 |
47,6 |
41,2 |
37,3 |
31,1 |
52,3 |
0,75 |
0,70 |
0,54 |
0,49 |
0,78 |
|
10 |
70,2 |
67,4 |
63,2 |
61,1 |
77,3 |
1,31 |
1,34 |
1,16 |
1,14 |
1,38 |
|
|
15 |
78,6 |
75,3 |
70,0 |
67,6 |
81,1 |
1,38 |
1,36 |
1,21 |
1,17 |
1,44 |
|
|
20 |
82,3 |
79,6 |
74,2 |
71,0 |
84,7 |
1,41 |
1,39 |
1,28 |
1,22 |
1,46 |
|
|
25 |
82,7 |
79,9 |
74,8 |
71,7 |
85,4 |
1,49 |
1,43 |
1,38 |
1,27 |
1,53 |
|
|
30 |
83,1 |
80,3 |
75,5 |
72,1 |
85,9 |
1,52 |
1,32 |
1,26 |
1,21 |
1,56 |
|
|
KÎÍ/Ñàct. |
5 |
52,3 |
46,8 |
44,7 |
38,4 |
55,6 |
0,87 |
0,83 |
0,70 |
0,68 |
0,97 |
|
10 |
74,7 |
72,4 |
68,4 |
63,5 |
79,1 |
1,39 |
1,35 |
1,27 |
1,22 |
1,43 |
|
|
15 |
82,2 |
80,3 |
74,6 |
68,3 |
82,8 |
1,47 |
1,43 |
1,36 |
1,31 |
1,52 |
|
|
20 |
84,7 |
82,3 |
77,7 |
74,4 |
87,3 |
1,53 |
1,47 |
1,45 |
1,42 |
1,57 |
|
|
25 |
85,2 |
82,8 |
77,9 |
75,1 |
87,6 |
1,56 |
1,50 |
1,46 |
1,38 |
1,62 |
|
|
30 |
85,7 |
83,1 |
78,6 |
75,4 |
88,0 |
1,59 |
1,53 |
1,49 |
1,42 |
1,64 |
|
The results
showed that when the active component is up to 20%, an increase in the
secondary yield AAA. For example, in the presence of NaÎÍ/Ñàct. with the amount of NaOH of 20
mass.% VE AAA formed with the following outputs: I= 82,3; II= 79,6; III= 74,2;
IV= 71,0 and V= 84,7%. When the content of the catalyst is increased to 25-30
mass.%. Was observed a slight increase in yield.
Thus, we
investigated vinylation AAA heterogeneous catalytic process. The optimal
conditions for the synthesis of VE AAA: duration of experiment 3 hours ratio
AAA:acetylene = 1:3, catalyst KÎÍ/Ñàct.. The reaction temperature of 200 °C.
Synthesis of
VE AAA homogeneity catalyst compared to heterogeneous catalytic process is
economically cheaper, convenient and environmentally friendly, relatively few
are produced intermediate and by-products. At the same time, we know that the
processes of synthesis of homogeneous VE AAA method used expensive materials,
equipment consume a lot of energy, which in turn will lead to higher cost of
production.
Due to the
ease of management and control, security, stability, intermediate and final
products, the formation of a small amount of intermediate metal complex salts,
phenol, phenylacetylene, styrene, enol, acetal alcoholates heterogeneous method
is more effective than homogeneous.
Vinylation reaction with
aromatic acetylenic alcohol heterogeneous methods. The influence of the
nature and amount of catalyst, the molar ratio of the starting materials during
the reaction temperature on the yield of the product. Definitely purity,
structure, elemental composition and physical constants and quantum chemical calculations
of the synthesized compounds. The optimal conditions for the synthesis of
a product with a high yield.
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reactions // Journal Success of Chemistry, 2007, no.6, pp. 551-586.
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and Material Science. Wienheim, 2005. pp. 173-174.
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Arbuzova S.N., Malysheva S.F., Gusarova N.K. Expedient synthesis of
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575-576.
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O.E., Turabjanov S.M., Ikramov A., Mahatova G.B. Theoretical foundations
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scientific conference «High-tech in chemical engineering- 2014». 2014, Moscow.
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