On large multi-state systems with ageing components reliability and availability analysis and optimisation

Krzysztof Kolowrocki

Gdynia Maritime University, Poland

Abstract

Basic notions of the system multi-state reliability analysis are introduced. The multi-state series system with degrading components is defined and its exact reliability function is determined. Three methods of multi-state systems reliability improvement, a warm single reservation of system components, a single warm reservation of system components and replacing the system components by the improved components, are proposed and these improved systems reliability functions are found. The limit reliability function for large multi-state systems is introduced. An auxiliary theorem on limit reliability function of large multi-state series systems, which is necessary for their approximate reliability evaluation, is presented. On the basis of this auxiliary theorem some corollaries are formulated and proved and then applied to approximate reliability and availability determination of large multi-state series systems with improved reliability either by their components hot and cold reservation or by replacing their components by improved components. Evaluations are given of multi-state systems reliability functions, their mean lifetimes in the state subsets and their standard deviations, mean values and variances of lifetimes up to of exceeding the reliability critical state and availability coefficients. The results are applied to a large telecommunication network reliability and availability analysis and optimisation.

1. Introduction

Many technical systems belong to the class of complex systems as a result of the large number of components they are built of and their complicated operating processes. Taking into account the importance of the safety and operating process effectiveness of such systems it seems reasonable to expand the two-state approach to multi-state approach in their reliability analysis considered for instance in [1]-[5]. These more general and practically important complex systems composed of multi-state and degrading in time components are considered among others in [2] and [5]. An especially important role they play in the evaluation of large scale technical systems reliability and safety is defined in [3]. The assumption that the systems are composed of multi-state components with reliability states degrading in time without repair gives the possibility for more precise analysis of their reliability, safety and operational processes’ effectiveness. This assumption allows us to distinguish a system reliability critical state to exceed which is either dangerous for the environment or does not assure the necessary level of its operational process effectiveness. Then, an important system reliability characteristic is the time to the moment of exceeding the system reliability critical state and its distribution. This distribution is strictly related to the system multi-state reliability function that is a basic characteristic of the multi-state system. In the case of large systems, the determination of the exact reliability functions of the systems and the system risk functions leads us to very complicated formulae that are often useless for reliability practitioners. One of the important techniques in this situation is the asymptotic approach [3] to system reliability evaluation. In this approach, instead of the preliminary complex formula for the system reliability function, after assuming that the number of system components tends to infinity and finding the limit reliability of the system, we obtain its simplified form. In the paper, there are some applications of the presented theoretical results on large multi-state series systems applying to the evaluation of reliability and availability characteristics of a large telecommunication network.

2. Multi-state systems with ageing components

In the multi-state reliability analysis to define systems with degrading (ageing) components we assume that:

–       Ei, i = 1,2,...,n, are components of a system,

–                          all components and a system under consideration have the state set {0,1,...,z},

–       the state indexes are ordered, the state 0 is the worst and the state z is the best,

–       Ti(u), i = 1,2,...,n,  are independent random variables representing the lifetimes of components Ei in the state subset {u,u+1,...,z}, while they were in the state z at the  moment t = 0, 

–       T(u) is a random variable representing the lifetime of a system in the state subset  {u,u+1,...,z} while it was in the state z at the moment t = 0,

–       the system state degrades with time t without repair,

–       ei(t) is a component Ei state at the moment t,  given that it was in the state z  at the moment t = 0, 

–       s(t) is a system state at the moment t,  given that it was in the state z at the moment t = 0.

The above assumptions mean that the states of the system with degrading components may be changed in time only from better to worse. The way in which the components and the system states change is illustrated in Figure 1.

                                                          transitions

 

 

 

 


  worst state                                                              best state

Figure 1. Illustration of states changing in system with ageing components

Definition 1. A vector 

      Ri(t) = [Ri(t,0),Ri(t,1),...,Ri(t,z)],  i = 1,2,...,n,

where 

Ri(t,u) = P(ei(t) ³ u | ei(0) = z) = P(Ti(u) > t),  u = 0,1,...,z,                

is the probability that the component Ei is in the state subset  at the moment t,  while it was in the state z at the moment t = 0, is called the multi-state reliability function of a component Ei.

Definition 2. A vector   

      = [1,,...,],  

where 

       = P(s(t) ³ u | s(0) = z) = P(T(u) > t),  u = 0,1,...,z,                

is the probability  that the system is in the state subset  at the moment t,  while it was in the state z at the moment t = 0, is called the multi-state reliability function of a system.

Definition 3. A multi-state system is called series if its lifetime T(u) in the state subset  is given by

      T(u) = , u = 1,2,...,z.

The above definition means that a multi-state series system is in the state subset  if and only if all its components are in this subset of states.

It is easy to work out that the reliability function of the multi-state series system is given by  

       = [1,,...,],  

where 

       = ,  u = 1,2,...,z.

Definition 4. A multi-state series system is called homogeneous if its component lifetimes Ti(u) in the state subsets have an identical distribution function  

      Fi(t,u) = F(t,u), u = 1,2,...,z,  i = 1,2,...,n, 

i.e. if its components Ei have the same reliability function  

      Ri(t,u) = R(t,u) =  u = 1,2,...,z,  i = 1,2,...,n.

The reliability function of the homogeneous multi-state series system is given by 

       = [1,,...,],                                                           (1)

where  

      = [R(t,u)]n,  u = 1,2,...,z.                                                         (2)

3. Improving reliability of multi-state systems with ageing components

We consider the homogeneous multi-state series system that is composed of  components   with identical exponential reliability function

      R(t) = [1,R(t,1),...,R(t,z)],                                                                   (3)

where

    for                                             (4)

In order to improve of the reliability of this series system the following exemplary methods can be used:

– a warm single reservation of system components,

– a cold single reservation of system components,

– replacing the system components by the improved components with the reduced rates of departure (getting out)   from the reliability state subsets  by a factor  i.e. components with reliability functions

      R(t) = [1,R(t,1),...,R(t,z)],                                                                   (5)

where

    for                                     (6)

It is supposed here that the reserve components are identical to the basic ones. The results of these methods of system reliability improvement are briefly presented below in Corollary 1, giving their multi-state reliability functions [3].   

Corollary 1. If the homogeneous multi-state series system is composed of  components   with identical exponential reliability function given by (3)-(4), then its reliability function is respectively given by:

Case 1. A hot single reservation of the system components

       = [1,,...,],                                                   (7)

where  

       R

                      for                      (8)

Case 2. A cold single reservation of the system components

           = [1,,...,],                                             (9)

where  

     

                      for                               (10)

Case 3. System components with the reduced rates of departures

      = [1,,...,],                                                 (11)

where

                                           

                      for                                          (12)

4. Reliability of large multi-state systems

In the asymptotic approach to multi-state system reliability analysis we are interested in the limit distributions of a standardised random variable

       u = 1,2,...,z,

where T(u) is the lifetime of the system in the state subset  and

        

are some suitably chosen numbers, called normalising constants. And, since

       = P(T(u) > an(u)t + bn(u))

                                                     = Rn(an(u)t + bn(u),u), u = 1,2,...,z,

where

      Rn(t) = [Rn(t,0),Rn(t,1),...,Rn(t,z)],

is the multi-state reliability function of the system composed of n components, then we assume the following definition.

Definition 5. A vector

      Â(t) = [1,Â(t,1),...,Â(t,z)],

is called the limit multi-state reliability function of the system with reliability function Rn(t) if there exist normalising constants   such that

       Rn(an(u)t + bn(u),u) = Â(t,u) for t Î CÂ(u), u = 1,2,...,z,                              (13)

where CÂ(u) is the set of continuity points of Â(t,u).

Knowing the system limit reliability function allows us, for sufficiently large n, to apply the following approximate formula  

      Rn(t) @ Â(),

i.e.

      [1,Rn(t,1),...,Rn(t,z)] @ [1,Â(,1),...,Â(,z)],           (14)

In proving facts on limit reliability functions of homogeneous multi-state series systems we can apply either directly Definition 5 or the following lemma [3].

Lemma 1. If

   (i)  = exp[-], u = 1,2,...,z, is a non-degenerate reliability function,

  (ii)  = [1,,...,], t Î (-¥,¥), is the reliability function of 

         a homogeneous multi-state series system defined by (1)–(2),

 (iii)  an (u) > 0, bn(u) Î (-¥,¥), u = 1,2,...,z,

then

        = [1,,...,], t Î (-¥,¥),

is the multi-state limit reliability function of this system, i.e.  

      (an(u)t + bn(u),u) =  for t Î , u = 1,2,...,z,                            (15)  

if and only if  

      nF(an(u)t + bn(u),u) =  for t Î , u = 1,2,...,z.                              (16)

Direct application of Definition 5 results in the following corollary [3].

Corollary 2. If the homogeneous multi-state series system is composed of components having exponential reliability functions 

      R(t,×) = [1,R(t,1),...,R(t,z)], t Î (-¥,¥),

where 

      R(t,u) = 1 for t < 0, R(t,u) =  for t ³ 0,  u = 1,2,…,z,

and 

      an(u) =  bn(u) = 0,   u = 1,2,...,z,

then 

       = [1,,...,], t Î (-¥,¥),

where

       = 1 for t < 0,  =  for t ³ 0, u = 1,2,...,z,

is its limit reliability function.

Application of Lemma 1 allows us to prove further two corollaries [3].

Corollary 3. If the homogeneous multi-state series system is composed of components having reliability functions 

      R(t,×) = [1,R(t,1),...,R(t,z)], t Î (-¥,¥),

where 

      R(t,u) = 1 for t < 0, R(t,u) =  for t ³ 0,  

      u = 1,2,…,z,

and 

      an(u) =  bn(u) = 0,   u = 1,2,...,z,

then 

       = [1,,...,], t Î (-¥,¥),

where

       = 1 for t < 0,  =  for t ³ 0, u = 1,2,...,z,

is its limit reliability function.

Corollary 4. If the homogeneous multi-state series system is composed of components having Erlang’s reliability function of order 2 given by

      R(t,×) = [1,R(t,1),...,R(t,z)], t Î (-¥,¥),

where 

      R(t,u) = 1 for t < 0, R(t,u) = [1+exp[t] for t ³ 0, > 0, u = 1,2,…,z,

and 

      an(u) = , bn(u) = 0, u = 1,2,...,z,

then

       = [1,,...,], t Î (-¥,¥),

where

       = 1 for t < 0,  =  for t ³ 0, u = 1,2,...,z,

is its limit reliability function.

5. Availability of large multi-state systems

The following corollary is justified in [6].

Corollary 5. If the components of the homogeneous multi-state renewal series system with the non-ignored time of renewal with improved reliability have exponential reliability functions and the system renewal time have a distribution function with the mean value  and the variance  where  is a system reliability critical state, then the system availability coefficient at the moment   is given by     

      ,

while: 

Case 1. A hot single reservation of the system components

          

Case 2. A cold single reservation of the system components

          

Case 3. System components with the reduced rates of departures

             

6. Reliability and availability analysis of large telecommunication network

We consider a part of a city telecommunication network composed of  telephone subscribers’ cables linked by the head of distributive cables. And, we deal with the reliability and availability evaluation of the system composed of telephone subscribers’ cables only further also called a telecommunication system.

6.1. Reliability of telecommunication network

We assume that the components of the telecommunication system are five-state (z = 4) and have exponential reliability functions 

       t Î (-¥,¥),

where 

 for   for  

with the rates of departure from the reliability state subsets  given by

      ,

Assuming that the telecommunication system is in the reliability state subset  if all its components are in this reliability state subset, we conclude that the system is a homogeneous five-state series system and according to (1)-(2), its reliability function is given by the vector

 = [1,  for t ³ 0,

where

= for t ³ 0, = for t ³ 0,

      = for t ³ 0, = for t ³ 0.

6.2. Reliability of improved telecommunication network

The telecommunication system reliability can be improved by a single hot reservation of its basic components. In this case, using Corollary 3 with normalising constants 

   

we get the system limit reliability function of the form 

 t Î (-¥,¥),

where

  for t < 0, = exp[-t2] for t ³ 0, u = 1,2,...,z.

From the above, considering (14), we get the following approximate formula 

 = [1,  for t ³ 0,

where 

 for t ³ 0,  for t ³ 0,

       for t ³ 0,  for t ³ 0.

The telecommunication system reliability can be improved by using double cables composed of one basic cable and one cable in cold reserve, having identical reliability functions.  In this case, using Corollary 4 with normalising constants 

   

we conclude that the limit reliability function of this five-state system is 

 t Î (-¥,¥),

where

  for t < 0, = exp[-t2] for t ³ 0, u = 1,2,...,z.

It means that according to (14), we may use the following approximate formula 

 = [1,  for t ³ 0,

where 

 for t ³ 0,  for t ³ 0,

       for t ³ 0,  for t ³ 0.

The telecommunication system reliability can be improved by using improved components having reliability function 

       t Î (-¥,¥),

where 

 for   for  u = 1,2,3,4,

with rates of departure from the reliability state subsets  

      ,

reduced by the coefficient ,   

In this case, using Corollary 2 with normalising constants 

   

we get the system limit reliability function of the form 

 t Î (-¥,¥),

where

  for t < 0, = exp[-t] for t ³ 0, u = 1,2,...,z.

Hence, as from the proof of Corollary 2 it follows that in this case formula (14) is exact, we get the following exact formula 

 = [1,  for t ³ 0,

where

 for t ³ 0,  for t ³ 0,

       for t ³ 0,  for t ³ 0.

All the above results presented in this section allow us to formulate the following corollary.

Corollary 6. If a critical reliability state of the telecommunication system is , then the mean value the standard deviation of the system lifetime up to exceeding this critical state respectively are:

Case 1. A hot single reservation of the system components

     

     

Case 2. A cold single reservation of the system components

     

     

Case 3. System components with the reduced rates of departures

     

     

6.3. Availability of improved telecommunication network

Application of Corollary 5 yields the following result. 

Corollary 7. If the telecommunication system is renewal, its critical reliability state is , its renewal time is not ignored and have a distribution function with the mean value and the standard deviation respectively given by 

        

then its availability coefficient is given by:

Case 1. A hot single reservation of the system components

                                                             (17)

Case 2. A cold single reservation of the system components

                                                           (18)

Case 3. System components with the reduced rates of departures

            ,                                       (19)

6.4. Effects comparison of telecommunication network availability improvement 

In order to determine the value of the coefficient , by which it is necessary to reduce (multiply by) the rates of departure of the reliability states subsets of basic components of the renewal telecommunication system with not ignored time of renovation in order to receive the system having the same availability coefficient as the availability coefficient of the system with either hot or cold single reserve of basic components we can solve either the equation

      ,

or respectively the equation

      ,

In the first case, after considering (17) and (19), we get 

     

a next 

     

In the second case, after considering (18) and (19), we get 

      ,

and next 

     

7. Conclusions

In the paper the asymptotic approach to the reliability and availability evaluation and improvement of multi-state series systems have been considered. Theoretical results presented have been illustrated by an example of their application in reliability and availability evaluation of a large telecommunication system. These evaluations, despite not being precise may be a very useful, simple and quick tool in approximate reliability and availability evaluation and optimisation, especially during the design of large multi-state systems, and when planning and improving their safety and effectiveness operation processes. Optimisation of the reliability structures of large multi-state systems with respect to their operation processes safety and costs is complicated and often not possible to perform by practitioners because of the mathematical complexity of the exact methods. The proposed method offers enough simplified formulae to allow significant simplifying of reliability and availability optimising calculations.

The results presented in the paper suggest that it seems reasonable to continue the investigations focusing on:

- methods of improving reliability and availability for large multi-state systems with different structures,

- methods of reliability and availability optimisation for large multi-state systems related to costs and safety of the system operation processes.

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