ASYMPTOTIC APPROACH TO RELIABILITY EVALUATION OF LARGE SYSTEMS IN VARIABLE OPERATION CONDITIONS

 

Joanna Soszyńska

Maritime University, Gdynia, Poland

e-mail: joannas@am.gdynia.pl

 

 

Keywords

reliability function, semi-markov process, large multi-state system

1. Introduction

Many technical systems belong to the class of complex systems as a result of the large number of components they are built of and complicated operating processes. This complexity very often causes evaluation of systems reliability to become difficult. As a rule these are series systems composed of large number of components. Sometimes the series systems have either components or subsystems reserved and then they become parallel-series or series-parallel reliability structures. We meet these systems, for instance, in piping transportation of water, gas, oil and various chemical substances or in transport using belt conveyers and elevators.

Taking into account the importance of safety and operating process effectiveness of such systems it seems reasonable to expand the two-state approach to multi-state approach in their reliability analysis. The assumption that the systems are composed of multi-state components with reliability state degrading in time without repair gives the possibility for more precise analysis of their reliability, safety and operational processes’ effectiveness. This assumption allows us to distinguish a system reliability critical state to exceed which is either dangerous for the environment or does not assure the necessary level of its operational process effectiveness. Then, an important system reliability characteristic is the time to the moment of exceeding the system reliability critical state and its distribution, which is called the system risk function. This distribution is strictly related to the system multi-state reliability function that is a basic characteristic of the multi-state system. 

The complexity of the systems’ operation processes and their influence on changing in time the systems’ structures and their components’ reliability characteristics is often very difficult to fix and to analyse. A convenient tool for solving this problem is semi-markov modelling of the systems operation processes which is proposed in the paper. In this model, the variability of system components reliability characteristics is pointed by introducing the components’ conditional reliability functions determined by the system operation states. Therefore, the common usage of the multi-state system’s limit reliability functions in their reliability evaluation and the semi-markov model for system’s operation process modelling in order to construct the joint general system reliability model related to its operation process is proposed. On the basis of that joint model, in the case, when components have exponential reliability functions, unconditional multi-state limit reliability functions of the m out ln- series system are determined.

2. System operation process

We assume that the system during its operation process has v different operation states. Thus, we can define   as the process with discrete states from the set

  

In practice a convenient assumption is that Z(t) is a semi-markov process [1] with its conditional sojourn times  at the operation state  when its next operation state is    In this case this process may be described by:

- the vector of probabilities of the initial operation states

- the matrix of the probabilities of its transitions between the states ,

- the matrix of the conditional distribution functions  of the sojourn times                                                                          

If the sojourn times , b, l   have Weibull distributions with parameters  , i.e., if for   

    = P(< t) =                                      

then their mean values are determined by

                                                 (1)

The unconditional distribution functions of the process  sojourn times  at the operation states   are given by

    1 - exp[-t]]   (2)

and, considering (1), their mean values are

   E[] =,                               (3)                                 

and variances are

   D[]                                                                            (4)                                                         

where, according to (2),

  

                   b = 1,2,...,v.    

Limit values of the transient probabilities

     

at the operation states  are given by

   =                                                         (5)                              

where  are given  by (3) and the probabilities  of the vector  satisfy the system of equations

  

3. Multi-state “m out of ”- series system

In the multi-state reliability analysis to define systems with degrading components we assume that all components and a system under consideration have the reliability state set {0,1,...,z},  the reliability states are ordered, the state 0 is the worst and the state z is the best and the component and the system reliability states degrade with time t without repair. The above assumptions mean that the states of the system with degrading components may be changed in time only from better to worse ones. The way in which the components and system states change is illustrated in Figure 1.

                                                 transitions

 

 

 

               worst state                                 best state 

Figure 1. Illustration of states changing in system with ageing components

 

One of basic multi-state reliability structures with components degrading in time are “m out of ”- series systems.

To define them, we additionally assume that Eij, i = 1,2,...,kn, j = 1,2,...,li, kn, l1, l2,..., Î N, are components of a system, Tij(u), i = 1,2,...,kn, j = 1,2,...,li, kn, l1, l2,..., Î N, are independent random variables  representing the lifetimes of components  Eij  in  the state subset  while  they  were  in the state z at the moment t = 0, eij(t) are components Eij states at the moment t,  T(u) is a random variable representing the lifetime of a system in the reliability state subset  {u,u+1,...,z} while it was in the reliability state z at the moment t = 0 and s(t) is the system reliability state at the moment t,  

Definition 1. A vector  

   Rij(t) = [Rij(t,0), Rij(t,1),..., Rij(t,z)],  

where   

   Rij(t,u) = P(eij(t) ³ u | eij(0) = z) = P(Tij(u) > t)

for  u = 0,1,...,z, i = 1,2,...,kn, j = 1,2,...,li, is the probability that the component Eij is in the reliability state subset  at the moment t,  while it was in the reliability state z at the moment t = 0, is called the multi-state reliability function of a component Eij.

Definition 2. A vector   

   R(t) = [1, R(t,0), R(t,1),..., R(t,z)],

where 

   R(t,u) = P(s(t) ³ u | s(0) = z) = P(T(u) > t)

for , u = 0,1,...,z, is the probability  that the system is in the reliability state subset  at the moment t,  while it was in the reliability state z at the moment t = 0, is called the multi-state reliability function of a system.

It is clear that from Definition 1 and Definition 2, for  we have Rij(t,0) = 1 and R(t,0) = 1.

Definition 3. A multi-state system is called “m out of ”- series if its lifetime T(u) in the state subset  is given by  

                                                                                                                                   

where  is mi-th maximal statistics in the random variables set     

   ,

Definition 4. A multi-state “m out of ”-series system is called regular if 

   l1 = l2 = . . . = = ln and m1 = m=...=m,   l, mÎ N,   £ ln.

Definition 5. A multi-state “m out of ”-series system is called homogeneous if its component lifetimes (u) have an identical distribution function, i.e.

    

i.e. if its components  have the same reliability function, i.e.

   R(t,u) =  F(t,u),

From the above definitions it follows that the reliability function of the homogeneous and regularm out of ”- series system is given by [5]

                                                                     (6)                             

where 

   ,  tÎ<0,¥),            (7)

or by

                                                                     (8)

where      

,  tÎ<0,¥),               (9)

where  is the number of “m out of ” series connected subsystems and  is the number of components of the m out of subsystems.

Under these definitions, if (t,u) = 1 for t £ 0, or = 1 for t £ 0,  then

   M(u) =  u = 1,2,..., z,                                                                (10)                                                                                  

or

   M(u) =  u = 1,2,..., z,                                                               (11)                                                                                                                                                                                   

is the mean lifetime of the multi-state non-homogeneous regular “m out of ”- series system in the reliability state subset and the variance is given by

   2                                                                (12)                                                                                    

or by

   2                                                                (13)                                                                               

The mean lifetime   of this system in the particular states can be determined from the following relationships

                                        (14)

Definition 6. A probability

   r(t) = P(s(t) < r | s(0) = z) = P(T(r) £ t),

that the system is in the subset of states worse than the critical state r, r Î{1,...,z} while it was in the reliability state z at the moment t = 0 is called a risk function of the multi-state homogeneous regular “m out of ”- series system. 

Considering Definition 6 and Definition 2, we have   

   r(t) =  (t,r),                                                                              (15)                   

and if t is the moment when the system risk function exceeds a permitted level d, then 

   r                                                                                                              (16)                                                                                                                                                                      

where r, if it exists, is the inverse function of the risk function r(t).

4. Multi-state “m out of ”- series system in its operation process

We assume that the changes of the process Z(t) states have an influence on the system components  reliability and the system reliability structure as well. Thus, we denote the conditional reliability function of the system component  while the system is at the operational state   by

   = [1, ..., ],

where for  

    

and the conditional reliability function of the system while the system is at the operational state   by

    = [1, ,...,  

for   

where according to (7), we have

   

                           

for    

or by

   = [1, ,...,

for   

where according to (9), we have

    

                          

for  

The reliability function  is the conditional probability that the component  lifetime  in the reliability state subset  is not less than t, while the process Z(t) is at the operation state . Similarly, the reliability function  or  is the conditional probability that the system lifetime  in the reliability state subset  is not less than t, while the process Z(t) is at the operation state  In the case when the system operation time  is large enough, the unconditional reliability function of the system

     = [1, ,..., ],

where

    for

or

     = [1, ,..., ],

where

    for

and  is the unconditional lifetime of the system in the reliability state subset  is given by

                                                                            (17)

or

                                                                       (18)                            

for  and the mean values and variances of the system lifetimes in the reliability state subset  are

    for                                                                     (19)

where

      Mb(u) =                                                                               (20)

or

   =                                                                                (21)

and

   2                                                  (22)                                                           

or

   2                                                   (23)                                                          

for   and  are given by (4).

The mean values of the system lifetimes in the particular reliability states  by (14), are

   ,                                            (24)

5. Large multi-state “m out of ”- series system in its operation process

Definition 7. A reliability function 

  

where

                                                                                                               

is called a limit reliability function of a multi-state homogeneous regular “m out of ”- series system in its operation process with reliability function

   = [1, ,...,

or

   = [1, ,...,

where   are given by (17) and (18) if there exist normalising constants

     

such that for ,

     

or 

  

Hence, the following approximate formulae are valid

                                               (25)                                                             

or

                                                (26)                                             

Lemma 1

If

(i)      const, ,  , m= const, ,

(ii)    = is 

          a non-degenerate reliability function,

(iii)  , tÎ(-¥,¥),  is the reliability function

    of a homogeneous regular multi-state  m out of ”- series system, in variable 

    operation conditions, where

     t Î (-¥,¥),

       where

       ,                       (27)

       t Î (-¥,¥),  

       is its reliability function at the operational state ,

then

      , t Î (-¥,¥),

is the multi-state limit reliability function of that system if and only if  

   ,                             (28)

                         

Proof.  Since

   , t Î (-¥,¥),

where

   ,

and  defined by the equation (27) is the reliability function of a multi-state homogeneous regular m out of ”- series system at the operational state ,  then according to the Definition 7

   , t Î (-¥,¥),                                               (29)

where

   =

                                                                       (30)                                                          

and

   =                  

is the multi-state limit reliability function of that system if and only if

   = for  tÎ,              (31)

            

Above condition according to (30) and Lemma 18.20 from [5] is holds if and only if

   ,                              (32)

         

which completes the proof.   Œ  

Proposition 1

If components of the multi-state homogeneous, regular “m out of ”-series system at the operational state

 (i)   have exponential reliability functions, 

   for  for                          (33)

    

(ii)  const, ,  , = const, ,

(iii) = , = ,                  (34)           

then 

   , t Î (-¥,¥),                                               (35)

where

   =,   (36)           

is the multi-state limit reliability function of that system , i.e. for n large enough we have

    (37)          for t Î (-¥,¥),

Proof. Since

    as  for

then, according to (33) for n large enough, we obtain

  

                                              for   

 

Hence, considering (28), it appears that

     

for     

which means that according to Lemma 1 the limit reliability function of that system is given by (35)-(36).  

6. Conclusion

The purpose of this paper is to give the method of reliability analysis of selected multi-state systems in variable operation conditions. As an example a multi-state “m out of l”- series systems are analyzed. Their exact and limit reliability functions, in constant and in varying operation conditions, are determined. The paper proposes an approach to the solution of practically very important problem of linking the systems’ reliability and their operation processes. To involve the interactions between the systems’ operation processes and their varying in time reliability structures a semi-markov model of the systems’ operation processes and the multi-state system reliability functions are applied. This approach gives practically important in everyday usage tool for reliability evaluation of the large systems with changing their reliability structures and components reliability characteristic during their operation processes. The results can be applied to the reliability evaluation of real technical systems.

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