d.t.sc., professor Bakhyt R. Ryskulova

Almaty Technological University

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Development of innovative technology of toggery making

 

 “Defense of employees – the pledge of enterprise success”

 

         In the strategy of entering of Kazakhstan as a competitive country fifty ones of the world there is much attention to participation of our republic in International Convention of Labour Organization in the field of safety and hygiene in industrial production. Unsatisfactory condition and labour safety at the enterprise is the increasing cause of industrial injury. One of the best improvements of labour conditions and increasing level of defended employees  who work in building production is using of toggery during the work. The functions of toggery include not only to protect from harmful and dangerous industrial factors, but psychological, creation of team work , keeping of work capability during the work and influence on emotional state of employees. Nowadays there is not scientifically proved high effective technology of toggery production for building production in Kazakhstan and the main principles of toggery designing with the use of computer technology are not learned, which allow to decrease labour intensity and terms of its designing. Toggery which is used in building production has low protection characteristics from harmful and dangerous industrial factors. The decision of this task is expediently to carry out with the help of integration of building production and light industry which provide improvement of lobour conditions and employees’ safety.   The main function of toggery is to protect a person from influence of harmful industrial factors, which provides the employees’ safety. It is especially worth from economic and ecologic views because there is provided the protection of human organism from aggressive environment. The employees of the enterprise of State agrochemical association “Agrochim” supplies annually with free toggery which do not stand the standard terms of wearing, which do not supply timely defense of employees from very harmful industrial factors. Increasing of toggery quality in modern conditions are impossible without helping scientific researchers which conduct in the following stages: methodology improvement of value quality of designing articles, technology and construction.

Nowadays the choice of processing methods and equipment is carried out on the base of the standards, technical conditions, experience of up-to-date sewing enterprises. The results of scientific research works and abroad practice with the account of full use of industrial possibilities of universal and special machines , means of minor mechanization. The big possibilities of increasing of industrial labour has broad use of innovative minor operational technology which has been taken lately and allowing during one passage to do several indivisible erected operations or to make knots assembling, passing joining of separate articles. Use of innovative technology as means of mechanization and automation helps to make concentration of identical technological operations. The main meaning for increasing of industrial effectively of sewing articles production has development and inculcation of rational, so called technological constructions of clothes, which supply industrial lobour increase for 10-35% through the decreasing lobour intensity under its high quality, decrease of amount of hand work, unification of knots articles of toggery.

Increase of industrial effectively, production of new competitive products and improvement of goods quality of population consumption are based on introduction during production the complex of engineering technical events, and innovative technology of clothes making. Innovative technology is suggested to use high productive equipment of home and foreign production, which have universe, the possibility of  simple and fast transference from one operation to other with minimum lost of time for changing.

During the investigation there was used the materials of different fiber structure, such as:

-art. 369008 -67% cotton, 33% lavsan

-art.81408-33%cotton, 67% polyester

-ar.9022-51% cotton, 49% polyamide

-art.10407-100%cotton

-art.9018-54%viscose, 46% cotton

The use of suggested high technological sewing equipment during toggery making for builders has own influence n quality level of articles processing, according to the standards of protective and esthetical characteristics of toggery.

During the choice of processing of designing set for builders is taken into account the following factors:

-used equipment

-choice of main, lining, warming and joining materials

-details and knots – coat-breast, collar, pocket, fastener, one-piece suit, metjods of joining with yoke, napkin, warm lining.

The methods of processing of main knots of jacket and one-piece suit as a collected scheme with showing used equipment are showed on the picture.

  In developed models of toggery is used innovative ways of minor operational technology which allows to increase competition with the help of:

-rational types of main, secondary, lining and auxiliary materials

-use of clue linings for strengthening form keeping of coat-breast, complex materils, modern types of warming lining, which have minor thickness, mass and have good warm keeping abilities.

-high productive innovative sewing equipment

-strengthening of clothes details which are mostly under influence of mechanical factors – two pockets on the jacket, knee-cap, elbow-cap, two front and back of one-piece suit, which allow to perfect technological processing of knots, to keep the time for making and to rise the term of wearing in industrial conditions.