Assoc. Prof. V.Yu. Ovsyannikov, graduate student A.A. Korchinskiy,

 student E.V. Protopopova, student D.S. Lapshina

 

Voronezh State University of Engineering Technologies, Russia

 

The nature of module design of technological systems concentration

of liquid foods cold

 

Today the market of control systems of technological operations of obtain­ing concentrated liquid media in food production present a significant contingent of operators, which, of course, creates a competitive environment for the develop­ment of technological systems and devices of control and organization process. However, there is a need to create new management methods to the creation of new technology of food technologies, taking into account the impact of as on the basic technological processes of processing of raw materials and a local impact on the variation of technological parameters of functioning of technical system [1-2].

Procedure development system design involves the development of a set of processing subsystems, aimed at automation of process of designing of technologi­cal complexes, is directly dependent on the specifics of technological equipment, which operates on the site of the refrigeration concentration of liquid media by the method of freezing moisture [3].

In our case, the modeling of technological processes on the basis of mathe­matical networks involves the interaction of events and conditions. The event is an action occurring in the technological system, and the condition is a logical descrip­tion of the state of the technical system.

Many concentrated liquid product denoted as:

                                                  (1)

Many technological complexes will be denoted by:

                                               (2)

Many types of the main technological equipment denote:

                                          (3)

Many items of auxiliary equipment denoted as:

                                          (4)

At each stage of analysis produces many of certain places P1, P2, P3, P4, P5, P6 and the decision on the choice of variants of technological equipment complexes, corresponding to the events Q1, Q2, Q3, Q4, Q5, Q6.

The special role played by the search order of possible options for the design of technological systems equipment, which affects the number of options is too much and thus the duration of the computational operations of a computer of the computational process.

Initially, the creation of possible variants of the basic hardware in accordance with hardware performance, referred to as P1. From the database selects all possible variants of support elements, suitable to the performance of the main equipment.

Next is the creation of possible variants of the basic (already formed at the previous stage) and auxiliary technological equipment on the basis of their compliance performance, allowing it to form many places P2.

Then set the ability to use basic technological equipment for the refrigeration concentration from P3 in accordance with the original properties concentrate a liquid medium is formed many P4.

Then P4 select only those options that allow you to handle this technological raw materials.

Then P4 selected options allow you to get the desired accuracy of functioning of the technological complex with the formation of many P5.

The final stage involves the selection of P5 set of the sustainability of individual elements of a coherent technological system refrigerant concentration.

Denoting a gradual impact x1, x2, …, xi, …, xn – decisions on the choice of any performance of the main equipment for processing of raw materials for i stage where i = 1...n; n – the number of stages. The achievement of the necessary result with i etapower effects still wi . Control x is a set astapovich effects: x = {x1, x2,…, xi, …, xn}.

In the end, it is required to find such an effect x*, the total effect W will be committed to the maximum:

.                                       (5)

In this case x*={x*1, x*2,…, x*i,…, x*n} – the best impact, consisting of a set of optimal actions.

Thus, for each technology complex Êk it creates many options for technological subsystems, each of which has at least one unit of process equipment.

For each subsystem creates a number of possible options of the main technological equipment with the period between two failures tij. The total period of equipment operation of each unit of technological equipment is limited to the period of operation Tij. It is necessary for many technological subsystems of the many possible variants of technological equipment Ð6 to create the best products so that the total processing time of raw materials tΣ was minimal, while the number of replacements of equipment should be minimal. Impact xi={j, tij , aij} on i stage means that the subsystem processing is carried out with j performance of technological equipment with the period between two failures tij, with the number of replacements of equipment aij:

,                                                      (6)

where τij – total time permanent work j equipment after the operation of the first subsystem.

                                                (7)

The state of the system at each i the stage is characterized by the vector Si={j, τij}, which means that prior to operation within i the subsystem was used j grade manufacturing equipment, and its used resource is equal to τij.

Write the function of optimality for each stage:

.                                                    (8)

Define a function changing the state of the system in the form:

,                                                    (9)

which shows how the condition of Si under the impact of xi.

Write the recurrence equation of dynamic programming

,             (10)

which characterizes the conditional optimal effect Wi(Si) (since i stage to the end) through the already known function Wi+1(S′). This effect corresponds to conditional optimal impact íà i stage xi(Si).

The solution of the problem the procedure starts with optimization of the last n stage, calculating the possible variants of technological equipment at this stage, the conditional optimal effect:

                                    (11)

and determining the conditional optimal impact xn(Sn).

In our case, as the last stage defines a subsystem, which can be used by the least number of different items of process equipment, because otherwise it is not guaranteed definition of this subsystem because of the probability of exclusion of appropriate technological equipment in the previous stages.

Further implements conditional optimizations (n1), (n2) and the following stages by the formula (10). The result is to produce unconditional optimization impact, taking into account the recommendations received at each stage.

On the basis of the proposed method has a possibility of design simulation technology refrigerant concentration of liquid food and biotechnology environments [4-5].

 

Literature

 

1. Ovsyannikov V.Yu. Concentration of the plasma of the blood of large livestock by freezing. Meat industry. 2013. ¹ 7. pp. 47-49.

2. Antipov S.T., Ovsyannikov V.Yu., Kondratyeva Ya.I. Kinetics of the process of concentration by freezing cherry juice. Bulletin of the Voronezh state university of engineering technologies. 2014. ¹ 4. pp. 44-48.

3. Ovsyannikov V.Yu., Bostynets N.I., Denezhnaya A.N., Kraminova Yu.S. Thermophysical special features of freezing food media. International student scientific bulletin. 2015. ¹ 3-1. pp. 69.

4. Ovsyannikov V.Yu., Kondratyeva Ya.I., Bostynets N.I., Denezhnaya A.N. Investigation of the process of freezing and thawing of fruit juices. Bulletin of the International Academy of Refrigeration. 2015. ¹ 3. pp. 23-27.

5. Ovsyannikov V.Yu., Bostynets N.I., Denezhnaya A.N., Kondratyeva Ya.I. Control of the process of low-temperature concentration of liquid media by freezing. Automation. Modern technologies. 2016. ¹ 2. pp. 10-13.