Master student Alibek A.S., Candidate of Technical Sciences Kocherov Ye.N., Candidate of Technical Sciences, professor RAS Kolesnikov A. S.

 

South-Kazakhstan State University names after M.Auezov,

Republic of Kazakhstan, Shymkent city

 

PHYSICO-CHEMICAL AND MICROSCOPIC EXAMINATION OF THE MIXTURE OF PHOSPHATE FINES FROM BROWN COAL

 

Currently, the production of phosphorus fertilizers lack of raw materials of acceptable quality on the phosphorus content. Traditionally known methods of processing of phosphate lead to the formation of significant quantities of anthropogenic solid and liquid wastes containing sulphates, chlorides, nitrates, etc., which often carry with them other toxic and harmful impurities both in soluble and in insoluble forms. Another problem is that widely used today phosphate fertilizers - superphosphates, mono ammoniumphosphate other in the presence in the soil of alkaline neutralizing agent are transformed into insoluble, unavailable to plants, tricalcium phosphate and hydroxyapatite [1-3].

To date, conducted numerous and extensive testing in agriculture of organic and humic fertilizer, obtained on the basis of brown coal, peat and hydrolytic lignin, etc. the Results of these studies [4-6] indicate a high efficiency of organic-mineral and humic fertilizers when you make them for all major crops. Currently almost all of the humate containing fertilizers in Kazakhstan are imported from foreign countries.

In the Republic of Kazakhstan reserves of brown coal, suitable for the production of humic fertilizers are many. One of such fields is Lenger coal-bearing basin in the South Kazakhstan region. Despite the availability of sufficient deposits of coal are still not fully completed the technology for processing them into humates.

In this respect, the development of flexible and cost-effective production technology of organic fertilizer based on humates from brown coal and low-grade phosphate rock is an important task.

As the main components of the organic fertilizers studied the following materials:

- Phosphorite fines deposits of Zhanatas;

- Internal overburden of brown coal deposits Lenger.

To confirm their theoretical prerequisites for obtaining organic-mineral fertilizers produced samples of internal overburden generated from mining of brown coals of the Lenger Deposit and phosphorite fines deposits of Zhanatas.

During the course of experimental researches of chemical and particle size analysis of withdrawn samples according to the main components, the data are given in tables 1-2.

 

Table 1. Chemical and granulometric compositions of trivia phosphorite deposits of Zhanatas

Field

Classsize, mm

Content, %

CaO

MgO

P2O5

CO2

SiO2

Fe2O3

Al2O3

F

MnO

Na2O

K2O

SO2

Zhanatas

-0,5+0,147

36,5

4,40

21,2

8,90

17,3

0,53

0,24

1,8

2,3

0,2

0,4

0,4

-0,147+0,1

41,8

3,84

24,5

7,53

19,0

0,78

0,20

1,9

2,1

0,55

0,8

0,5

-0,1+0,08

34,4

3,78

21,3

6,34

16,3

1,23

2,76

1,8

2,4

0,4

0,65

0,3

-0,8

39,8

2,96

18,9

5,92

18,4

2,61

1,84

1,6

1,8

0,5

0,9

0,65

 

Table 2. Chemical and granulometric compositions of the internal overburden of brown coal deposits Lenger

Field

Classsize, mm

Content, %

Cr2O3

Fe2O3

Al2O3

SiO2

CaO

MnO

Cсв.

K2O

Na2O

SO2

Lenger

-0,5+0,147

0,02

2,7

9,4

50,9

1,6

2,9

30,78

0,4

0,4

0,7

-0,147+0,1

0,07

3,6

9,1

49,2

0,7

2,3

33,38

0,3

0,5

0,6

-0,1+0,08

0,04

3,8

6,5

50,3

1,9

2,7

32,84

0,65

0,3

0,8

-0,8

0,12

2,9

9,4

51,8

2,1

1,6

29,82

0,7

0,47

0,87

 

Physico-chemical studies of the microstructure of samples of phosphorite and internal overburden of brown coal was carried out using scanning electron microscope JSM-6490l V (Jeol, Japan), which was also determined by the elemental composition of raw materials and products energy-dispersive method. Theresultsofthesestudiesareshowninfigures 1-2.

 

Element

Weight, %

F

2,5

Na

0,22

Mg

1,44

Al

1,1

Si

8,3

P

7,8

S

0,2

K

0,64

Ca

21,1

Fe

1,02

Figure 1. Detail of phosphate ore deposits of Zhanatas

 

Element

Weight, %

C

78,03

Al

3,12

Si

3,02

S

1,81

K

0,26

Fe

3,70

Figure 2. Internal overburden of brown coal deposits Lenger

 

The results of chemical analysis of the obtained organic-mineral fertilizers are shown in table 3. Results of microscopic researches of organic-mineral fertilizers and elemental analysis presented in figure 3 and in table 4.

 

Table 3. The chemical composition of organic fertilizer

Components

Р2О5com

Р2О5ass

Р2О5wat

Р2О5fr

Humate К

N

Fe2O3

Al2O3

Content of components, %

53,46

53,21

45,76

2,16

6

3,47

0,07

0,06

 

Figure 3. Microscopic pictures of organic fertilizer

 

Table 4. The elemental composition of organic fertilizer

Element

Fe

Mg

Na

Al

Ca

P

S

Content,%

0,04

0,55

0,1

0,07

15,41

24,78

0,13

 

From table 4 it follows that in the production of organic-mineral fertilizers the content of magnesium, aluminum and iron does not exceed 0.1%, and thereby have a significant negative impact on the quality of the target product.

 

References

1.   The extraction of metals and inorganic compounds from waste: Ref.ed.Sittig M./Lane. from English. Under the editorship of Emanuel N. M.M.: Metallurgy, 1985 page

2.   Organomineral fertilizers on the basis ofphosphogypsum http://ecoportal.ru/.

3.   Orlov D. S. Humic acid theory of humification of the soil and General. M: Publishing house of Moscow state University. 1990. Str.

4.   B. A. Yagodin, Y. P. Zhukov, V. I., Kobzarenko agricultural chemistry/ edJagodina.-M.: Mir, 2004.

5.   www.humus.ru.

Akhmetov S. A., Aimetova B. A. Inca, A. M., Menlibaev A. Kinetics of decomposition of low-quality phosphorites of Karatau in the processing fosforecente cyclic way \\ the Science and education of South Kazakhstan. -Shymkent, 2001., No. 23. -S. 35-38.