OIL AND GAS TRANSPORTATION SYSTEM COROSSION AND PROTECTION PROBLEMS AND PERSPECTIVES

 

Volynets Valentyna

Derkunska Zhanna

Poltava Petroleum and Gas College

Poltava National Technical Yuri Kondratyuk University

 

The solution of the problem of corrosion is quite complicated, since it is at the intersection of three sciences - the economy, which provides for a reduction in losses of labor, material and financial resources caused by metal corrosion, partial or complete failure of fixed assets; Ecology, whose decisive task is to prevent pollution of the environment during accidents; chemistry whose task is to increase the duration of the process of corrosion destruction of metal and develop new measures of corrosion protection of metal.

             The fight against corrosion is a complex of tasks, including corrosion monitoring, the creation of equipment in corrosion-resistant design and maintenance of its reliability during operation.

            Monitoring is a system for monitoring the condition of pipeline facilities for the timely detection of changes in operational parameters, their evaluation and prevention of negative consequences.

               To solve the problems of data collection and predict the corrosion rate, the technical monitoring system should perform the following main functions: obtaining initial data for calculating the potentially predicted corrosion rate of the MG surface; prediction of the corrosion rate of the outer surface and the residual life of MG, timely warning of the activation of corrosion processes; archiving and storing the information received for further analysis; automatic and semi-automatic control of the health of system devices, control of power circuits, integrity of sensors and communication lines with executive mechanisms; organization of interaction with the operator.

              Monitoring is an important aspect of anticorrosion protection of pipelines and includes both industrial and laboratory work. Industrial work involves the installation and maintenance of corrosion control units (RCC), mounted on various pipelines. During the maintenance process, samples are installed to assess the rate of corrosion and protection effectiveness, and fluid samples from the pipeline for analysis are also sampled (including stratified). During the laboratory tests, the phase composition, properties, content of aggressive components in the pumped medium, etc., and the residual content of the inhibitor in the liquid at various sections of the pipeline are determined. Based on the results of corrosion monitoring, a report is prepared on the dynamics of the corrosive activity of the pumped media, the state and the degree of protection of the monitored pipeline facilities.

             The complex of measures for the protection of pipelines against corrosion generally includes the application of: technological methods; chemical methods (use of corrosion inhibitors, bactericides, oxygen scavengers, hydrogen sulfide neutralizers); electrochemical protection (ECP); corrosion-resistant pipes; protective coatings.

            The quality of pipeline protection against corrosion is constantly increasing. Almost every 10 years there are new insulating materials, new technologies and equipment. On the other hand, the conditions for the construction and operation of pipelines are becoming increasingly stringent (development of offshore oil and gas fields, deep water laying, construction of pipeline sections by the methods of "directional drilling", "microtunneling", operation of pipelines at temperatures up to 100 ° C and above, the construction of pipelines in the Far North, etc.), therefore, the conduct of research, development and implementation of new modern technologies in the direction of anticorrosive research is I needed, cost-effective and extremely current and future challenges of today, that lead to a reduction in costs for repairs of technological equipment and, consequently, to a decrease in the cost of crude production.

Chinese scientists estimated that in 2014, corrosion and its consequences caused damage to the economy of China in the amount of about 310 billion dollars (3.34 percent of the country's GDP). Analysis of the economic consequences of corrosion shows that for the US economy, corrosion of metals and alloys costs US companies and consumers about $ 300 billion a year, and about 1% of this amount falls on the pipeline industry. Transportation of oil, gas and petroleum products through pipelines is the most effective and safe way of transporting them over considerable distances. This way of delivering oil and gas from the regions of their production to consumers has been used for more than 100 years. Fingerhurt and Westlake (2000) reported that only in the US and Canada, the total length of high pressure gas pipelines is more than 480,000 km. Losses from the period of idle time and non-delivery of gas as a result of the rupture of such a gas pipeline can reach from 500 thousand to 1 million dollars per day. Corrosion entails 57% of the breaks in oil and gas pipelines in Canada and, respectively, 31.97% and 18.75% of accidents on liquid and gaseous hydrocarbon transportation pipelines in the United States.

REFERENCES

1. Mazur M.P. Features of corrosion of industrial pipelines under the influence of gas hydrates / M.P.Mazur, L.Ya.Poberezhny // Bulletin of the East-Ukrainian National Volodymyr Dal University. - 2013. - p.167-173.

2. A manual for the operation of corrosion monitoring systems of main pipelines (for pilot testing). Moscow: VNIIGAZ, 2004. 400 p.