Tagiev Sanan

Kuzbass State Technical University

 

Technologies of extraction and production of sHale oil in the USA

 

Since the early 1980s, oil shale has not been on the U.S. energy policy agenda, and very little attention has been directed at technology or energy market developments that might change the commercial prospects for oil shale. This report presents an updated assessment of the viability of developing oil shale resources in the United States and related policy issues. The report describes the oil shale resources in the western United States; the suitability, cost, and performance of available technologies for developing the richest of those resources; and the key energy, environmental, land-use, and socioeconomic policy issues that need to be addressed by government decision makers in the near future [1].

The term oil shale generally refers to any sedimentary rock that contains solid bituminous materials that are released as petroleum-like liquids when the rock is heated. To obtain oil from oil shale, the shale must be heated and resultant liquid must be captured. This process is called retorting, and the vessel in which retorting takes place is known as a retort.

The largest known oil shale deposits in the world are in the Green River Formation, which covers portions of Colorado, Utah, and Wyoming. Estimates of the oil resource in place within the Green River Formation range from 1.5 to 1.8 trillion barrels. Not all resources in place are recoverable. For potentially recoverable oil shale resources, we roughly derive an upper bound of 1.1 trillion barrels of oil and a lower bound of about 500 billion barrels. For policy planning purposes, it is enough to know that any amount in this range is very high. For example, the midpoint in our

estimate range, 800 billion barrels, is more than triple the proven oil reserves of Saudi Arabia. Present U.S. demand for petroleum products is about 20 million barrels per day. If oil shale could be used to meet a quarter of that demand, 800 billion barrels

of recoverable resources would last for more than 400 years [2].

 

 

 

 

 

 

 

 

Fig. 1. The seven regions analyzed in this report accounted for 95% of domestic oil production growth and all domestic natural gas production growth during 2011-13

 

The Strategic Significance of Oil Shale

If the development of oil shale resources results in a domestic industry capable of profitably producing a crude oil substitute, the United States would benefit from the economic profits and jobs created by that industry. Additionally, oil shale production will likely benefit consumers by reducing world oil prices, and that price reduction will likely have some national security benefits for the United States. A hypothetical shale oil production rate of 3 million barrels per day was assumed for the purpose of calculating consumer benefits.

Economic Profits. If low-cost shale oil production methods can be achieved, direct economic profits in the $20 billion per year range are possible for an oil shale industry producing 3 million barrels per day. Through lease bonus payments, royalties on production, and corporate income taxes, roughly half of these profits will

likely go to federal, state, and local governments and, thereby, broadly benefit the public.

Employment Benefits. A manifestation of the economic benefits of shale oil production is an increase in employment in regions where shale oil production occurs or in regions that contain industries that provide inputs to the production process. A few hundred thousand jobs will likely be associated, directly and indirectly, with a 3 million barrel per day industry. The net effect on nationwide employment is uncertain, however, because increases in employment arising from shale oil production could be partially offset by reductions in employment in other parts of the country.

Reduced World Oil Prices. Production of 3 million barrels of oil per day from oil shale in the United States would likely cause oil prices to fall by 3 to 5 percent, but considerable uncertainty surrounds any calculation on how large the effect might be,

especially when trying to model the behavior of the Organization of the Petroleum Exporting Countries (OPEC) and other major suppliers far into the future. Assuming a 3 to 5 percent fall in world oil prices, the resulting benefits to consumers and business users in the United States would be roughly $15 billion to $20 billion per year.

National Security. A drop in world oil prices would reduce revenue to oil exporting countries. A 3 to 5 percent reduction in revenue would not change the political dynamic in those countries a great deal. With regard to enhancing national security, the principal value of oil shale production would be its contribution to a portfolio of measures intended to increase oil supplies and reduce oil demand.

Other claims of the benefits of increased domestic oil production, such as a reduced trade deficits and more reliable fuel supplies for national defense purposes, are not well justified [3].

Extraction and processing

Most exploitation of oil shale involves mining followed by shipping elsewhere, after which one can burn the shale directly to generate electricity, or undertake further processing. The most common methods of surface mining involve open pit mining and strip mining. These procedures remove most of the overlying material to expose the deposits of oil shale, and become practical when the deposits occur near the surface. Underground mining of oil shale, which removes less of the overlying material, employs the room-and-pillar method.

The extraction of the useful components of oil shale usually takes place above ground (ex-situ processing), although several newer technologies perform this underground (on-site or in-situ processing). In either case, the chemical process of pyrolysis converts the kerogen in the oil shale to shale oil (synthetic crude oil) and oil shale gas. Most conversion technologies involve heating shale in the absence of oxygen to a temperature at which kerogen decomposes (pyrolyses) into gas, condensable oil, and a solid residue. This usually takes place between 450 °C  and 500 °C. The process of decomposition begins at relatively low temperatures, but proceeds more rapidly and more completely at higher temperatures.

A vertical flowchart begins with an oil shale deposit and follows two major branches. Conventional ex situ processes, shown on the right, proceed through mining, crushing, and retorting. Spent shale output is noted. In situ process flows are shown in the left branch of the flowchart. The deposit may or may not be fractured; in either case, the deposit is retorted and the oil is recovered. The two major branches converge at the bottom of the chart, indicating that extraction is followed by refining, which involves thermal and chemical treatment and hydrogenation, yielding liquid fuels and useful byproducts.

 

 

 

 

 

 

 

 

Fig. 2. Overview of shale oil extraction

 

Bibliography:

1.     Fletcher, Sam, “Efforts to Tap Oil Shale’s Potential Yield Mixed Results,” Oil and Gas Journal, April 25, 2005, p. 26.

2.     Bivens, Josh, Updated Employment Multipliers for the U.S. Economy, Working Paper No. 268, Washington, D.C.: Economic Policy Institute, 2003.

3.     Corbet, Bruce T., The Stuart Oil Shale Project, briefing presented to the DOE Oil Shale Peer Review Meeting, February 19, 2004.