About speed of electromagnetic atomizers in systems of injection of fuel

V.I. Sarbaev, J.V. Garmash, T.S. Valova

Introduction. Application of systems of injection of fuel provides increase of fuel profitability and decrease of toxicity of fulfilled gases, optimizes process mixing of a fuel - air mix [1, 2]. With the purpose of increase dynamics the automobile, reliability of start-up, increases of capacity of the engine apply systems of the coordinated injection of fuel which in comparison with the central injection have more error of batching of fuel because of small cyclic submissions. Identity of structures of a gas mixture on cylinders in the greater degree depends on non-uniformity of batching of fuel atomizers, than from a design of inlet system. The quantity of air acting in the cylinder for a cycle, pays off the block of management according to the gauge of the charge of air and frequency of rotation of a cranked shaft of the engine. Atomizers should have nonlinearity of the characteristic of batching of fuel within the limits of 2 - 5 % during all service life (about 600 million cycles of operation). They work in a pulse mode at frequencies from 10 up to 200 Гц and even above in conditions of vibration of the engine and the raised(increased) temperatures [1, 2].

Statement of a problem. In the case of an atomizer the locking element of the valve pressed to a saddle by a spring is located. When on a winding of an electromagnet from the electronic block of management the electric pulse of the rectangular form of the certain duration moves, locking element moves, overcoming resistance of a spring, and opens an aperture of a spray and fuel acts in the engine. After the discontinuance of an electric signal locking element under action of a spring comes back in a saddle. The quantity of injected fuel for a cycle (at a constancy of pressure in bringing pipeline) depends on duration of managing pulse.

In a real atomizer time of an open condition of the valve does not coincide with its duration. After submission of managing electric pulse on an atomizer in a winding of an electromagnet there is the current of a self-induction interfering increase of a magnetic stream in system. At a stopping delivery of managing pulse as a result of a self-induction the kept magnetic stream will interfere fast stop locking element. To increase speed of an electromagnetic atomizer it is possible due to reduction of inductance. However thus resistance of a winding decreases and the current consumed by it is increased, questions of reduction of operation of time of an electromagnetic atomizer now completely are not developed also their research is actual and yet the not decided problem [1-5].

The basic part. With the purpose of an estimation of an opportunity of regulation of time of operation of an atomizer, we shall consider some common questions of calculation of transients on an example of inclusion of a consecutive contour (rLC - circuits) to a source constant voltage forces (E).

It is accepted to count, that transitive the process occuring in a circuit, it is possible to consider consisting of two processes imposed against each other - established, and free, having a place only during transient. During operation tср an electromagnet accept duration of action from the moment of submission of a pulse of operation up to the moment of the ending of moving of an anchor from one extreme position in another. This time can be divided into two components: move time tтр - a time interval from the moment of submission of a pulse on a winding of an electromagnet up to the moment of the beginning of movement of an anchor (it is the greatest part tср) and time of movement tдв - an interval from the moment of the beginning of movement of an anchor up to its full stop.

At inclusion of a winding of an electromagnet transient will be determined by the equation:  

                          ,                                             (1)

Where U - a voltage of the power supply of a circuit, V; i - value of a current in a winding, A; R - resistance of a circuit of a winding, Ohm; Ψ - instant value full stream coupling windings, Vb; t - time, S.

Deciding the equation (1), we shall receive the known equation for a current at constant initial inductance 

           ,                                 (2)

Where , s,   - Initial inductance, H - found at a reference value of a backlash in a magnetic circuit of an atomizer.

For final inductance at final value of a backlash in a magnetic circuit of an atomizer by analogy it is received:

                          ,                                                     (3)

Where , s.

The settlement oscillogram of a current for a nonsaturated electromagnet is shown in figure 1 by 1 continuous line, the experimental oscillogram of a current of an atomizer has the same kind.

Figure 1 - Oscillograms of a current at

 no saturated magnetic circuit

 

Prior to the beginning of movement of an anchor the current changes according to the (3) (on the oscillogram this change corresponds to a curve 1) from a constant of time τн. On the expiration of move time movement of an anchor and a current begins changes on a curve ав, appropriate to movement of an anchor of an electromagnet.

In the literature [6] it is marked, that at work on the impoverished mixes and on high revolutions engine time of operation should be no more than 0,3ms. The point in, laying on a curve 2, corresponds to full time of operation. Expression for time allows to receive the received equations:

                           .                                (4)

The analysis of this equation shows, that depends both on a voltage of a feed, and from resistance of a winding. And stronger dependence is observed from active resistance in a circuit of a winding.

However at consecutive connection to an atomizer of additional resistance alongside with reduction of time of operation it is reduced as well its reliability that is caused by reduction of the established current. It is obvious, that simultaneously with increase of resistance of a circuit, it is necessary to raise and a voltage on it, that it is possible to realize, with the help of raising converter of a voltage. The circuit of connection of atomizers to an onboard network can be executed, for example, on figure 2.

Thus it is necessary to mean, that the voltage on an atomizer should maximal be direct at the moment of receipt of a pulse of management is will allow to provide the greatest speed of increase of a current, and, accordingly, to reduce time of operation of an atomizer. After end of process of operation there is no need in the increased voltage - it should be such to provide deduction of an electromagnet up to the moment of the ending of managing pulse. Hence, the converter of a voltage should be controlled. Moreover, the voltage on an atomizer should be adjusted depending on power setting internal combustion [7].

Experimental part. With the purpose of check of the assumption of dependence of time of operation on a voltage and resistance of a circuit of an atomizer we carried out experimental researches. Time of operation was determined on the location of characteristic change of a current on the oscillogram (figure 1).

In figure 3 experimentally received dependences of time of operation of atomizers on a voltage are given at the various resistance in addition included in a circuit of  an atomizer.

From experimental data follows, that at additional resistance in a circuit of an atomizer 19,5 Ohm time of operation decreases, in comparison with initial, approximately in 5 times and makes about 0,5 ms.

Conclusions. We offer rather simple way of reduction of time of operation of the electromagnetic atomizer, allowing without essential expenses smoothly to adjust speed of its operation. There is an opportunity at change of power setting by the given image to adjust time of operation, not changing a mode of operation of electronic blocks of management of systems of injection and ignition.

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