Dr. Sci. Tech. Smetankina N.V., Cand. Tech. Sci. Smetankin V.A.,

Smetankin A.V.

The A.N. Podgorny Institute for Mechanical Engineering Problems of the National Academy of Sciences of Ukraine, Ukraine

Optimal arrangement of hydrodynamic radiators

 

         The ultrasonic technics is widely applied for clearing of details and fluids [1]. However, specific conditions of technological process of wool clearing restrict ultrasound application. Complexity of removal of pollution and high requirements to quality of wool fibers after technological operations leads to that washing is one most labour-consuming operations [2–4].

         The present work deals with a solution of the problem about an optimal arrangement of hydrodynamic radiators for a uniform distribution of ultrasonic field parameters and improvement of wool clearing process.

         The radiator consists of a conic-cylindrical nozzle, a reflector and resonant oscillatory system in the form of the rods located along the forming cylinder. The converter cylinder has 16 rods in width of 6 mm through 22.5 degrees. The ends of rods are rigidly fixed. The length of the cylinder is equal 126 mm, and its diameter of 37 mm. The stream from a nozzle energizes the bending vibration in the rod. The outflow velocity of fluid is  km/s, the pressure is 0.61 MPa. Radiators are established in the cylindrical tank filled with a liquid with surface-active substances. Its density is equal 1010 kg/m3, the sound velocity is  km/s, the kinematical viscosity  m2/s. The intensity of one radiator is  Âò/ñì2.

         For effective operation of a radiator it is necessary to select such geometrical and mechanical parameters that its frequency was close to frequency of the first tone of the radiator rod.

         Let's construct mathematical model of studied process. The equation of transverse vibrations of the rod under the impulse force  suddenly affixed in point  is of the form

,                                         (1)

where  is Dirac delta-function in the point ;

,

 is Young's modulus for the material of the rod,  is density for the material of the rod,  and  is width and height of cross-section of the rod.

         The solution of the equation (1) has the form

,

where  is length of the radiator rod;  are fundamental circular frequencies of vibrations;  are normal functions of the problem,

;

 is value of normal function in the point . It was accepted that .

Fundamental frequencies of radiator vibrations  are defined as

.

         The frequency of the first tone calculated according to this formula is equal 1750 Hz. In technical calculations fundamental frequency of radiator rods is defined by the formula [4]

,

where . It is 1767 Hz. Thus, for effective operation of radiators it is necessary to select such parameters that radiator frequency was close to frequency of the first tone.

         The general equations of fluid and gas dynamics follows from three main principles: conservation relations of masses; the law on equality between an impulse of forces and a corresponding increment of quantity of movement; the law of energy conservation.

         Theoretical and experimental researches show [4] that radiators at their immersing in a fluid on depth of 0.2–0.3 m can be observed as spherical sources of the zero order, and the estimation of efficiency of their operation in the closed areas can be made on magnitude of a sound pressure. In this case expressions for sound pressure  and velocity of movement of environment

,   ,                                (2)

where  is the productivity of a sound source,  is the sound velocity; ,  is the circular frequency of vibrations;

,

 are cylindrical coordinates.

         Intensity of the sound field of a dot source is calculated by the formula

.

         Characteristics of the sound field were defined from Euler's nonlinear equations in the form of Navier-Stokes jointly with the equation of a condition

,                                    (3)

,                                      (4)

,                                                    (5)

where  is density of the liquid environment.

         The solution of system of the nonlinear differential equations was carried out by an iteration method.

         As the first iteration it was supposed, that the radiator is replaced with equivalent system of the dot sources (2). The solution of the homogeneous equations (3), (4) is the generalized potential of a simple layer. On the found velocity from the equations (4) the density and pressure of a fluid is defined. The following stage consists in calculation of the right part of the equations (3), construction of the common solution of system (3)–(5) and refinement of values of density and pressure of a fluid. Process is completed at reaching of demanded exactitude of the solution. The system (3)–(5) also considers attenuation of vibrations of the sound field connected with viscosity of environment.

         The cylindrical tank construction allows moving circular systems of hydrodynamic radiators along altitude within 0.15 m. We investigate parameters of the ultrasonic field in the radial cross-sections along tank altitude at various levels of arrangement of hydrodynamic radiators and solve an optimization problem. The problem is stated in terms of nonlinear programming.

         The design variables are levels of arrangement of hydrodynamic radiators  and , and along altitude the first radiator occupies a segment , the second one , where  m is the length of a radiator. This domain is defined by the system of following inequalities , . The objective function is sound pressure, and consequently, and an oscillating velocity.

         The optimization problem was solved by the effective hybrid optimization method with adaptive control of the extremum search process [5]. Obviously, the selection of any one method that would allow as a whole to efficiently solve the stated optimization problem is highly problematic because at different steps the conditions of extremum search are different. The method used is based on the concept of hybridization. It supposes that for a given set of search methods - hybrid elements, a method is organized which in case of a change of the situation definitively automatically introduces one or several hybrid elements from the accepted set due to adaptive control. Hence, the hybrid method can effectively solve a more wide class of problems than each one of the hybrid elements.

         In the given modification of the method, the hybrid elements are selected so that they implement both the ravine method of extremum search and movement along the boundary of the admissible domain. Taken into account thereat are both linear and nonlinear constraints as well as the possibility of finding the point of extremum within the admissible domain.

         First the optimization problem for a sound pressure and an oscillating velocity in points from the admissible domain has been solved.

         We finally obtain that in points , ,  m and  m, ,  m the maximum values of the objective function are attained at  m.

         Let's consider the point , ,  m which removed from the system of hydrodynamic radiators. In this case the field is arranged uniformly. Some raise of sound pressure is observed at  m.

         The analysis of the solution has showed, that there are two values of each of design variables at which optimum distribution of the objective function on the tank altitude is possible. We consider the sound pressure in the radial cross-section ,  m. Pressure distribution is symmetrical concerning an axis . Two extremums of the objective function are found in points  m,  m and  m,  m.

         The coordinate  corresponds to arrangement of the first circle of hydrodynamic radiators, and the coordinate  corresponds to the cross-section in the middle of radiators. A sound pressure in the abovementioned points has a maximum value 1846.9 Pa. At removal from extremums the values of pressure decrease, that corresponds to earlier obtained results [6]. The oscillating velocity has an analogous distribution.

         Consider the case when  m,  m. A sound pressure also has two extremums 1776.8 Pa in points  m,  m and  m,  m. Character of pressure distribution in an area moved from system of hydrodynamic radiators practically does not vary, but values of pressure were a little augmented in the area which is adjoining to upper edge of a tank. The analogous distribution is observed for an oscillating velocity.

         Thus, at transition of circular systems of hydrodynamic radiators within 0.15 m the qualitative character of the ultrasonic field on tank altitude does not change; however, the maximum values of field characteristics inappreciably decrease.

         In an area moved from hydrodynamic radiators, the maximum values of field characteristics increase. Hence, for the uniform distribution of parameters of the ultrasonic field along the tank altitude it is necessary to change altitude of arrangement of hydrodynamic radiators.

 

References:

1. Suharkov O.V. Research of Process Emulsification in a Multifrequency Acoustic Field // Acoustic Bulletin. – 2009. – Vol. 12, N 4. – P. 57–64.

2. Scherbak Ya.V. Application of Hydrodynamic Radiators for an Intensification of Processes of Washing of Fibrous Materials // Bulletin of National Technical University "KhPI". – 2011.– N 4. – P. 137–140.

3. Physical Fundamentals of Ultrasonic Technology / edited by L.D. Rosenberg. – Moscow: Nauka, 1970.– 688 p.

4. Ultrasound. Small Encyclopedia. – Moscow: Soviet Encyclopedia, 1979. – 400 p.

         5. Smetankina N.V. Nonstationary Deformation, Thermoelasticity and Optimization of Multilayer Plates and Cylindrical Shells. – Kharkov: Miskdruk, 2011.– 376 p.

         6. Smetankin V.A., Smetankina N.V., Smetankin A.V. Theoretical Research of Operation of Hydrodynamic Radiators in Closed Areas // Materialy VIII Mezinarodni vedecko-prakticka konference “Dny vedy-2012”.– Dil 82. Matematika.– Praha: Publishing House “Education and Science”, 2012.– S. 44–46.