Сельское хозяйство/ 4.Технологии хранения и переработки сельскохозяйственной продукции

 

Doc. Tech. Sc. V. Yu. Ovsyannikov, Doc. Tech. Sc. N.N. Lobatchyova, postgraduate student Ya.I. Kondrateva,

undergraduate student N.I. Bostynets

Voronezh State University of Engineering Technologies, Russia

Modes of separation of blood plasma and the frozen ice

in a centrifugal field

 

Cold application in the food industry is now gaining broad prospects. Freeze concentration consists of two main stages: crystallization and separation. At the first stage some part of the water which was in a liquid product turns into ice under the influence of low temperatures, and at the second stage a concentrate and ice crystals which have different specific gravity, are separated under the influence of the external pressure or centrifugal forces [1].

Investigation of the centrifugation process of ice frozen from plasma of cattle was carried out on the laboratory centrifuge equipped with a special rotor, as well as devices of registration of temperature, control and regulation of the rotational speed of the rotor. The total solids in the original and concentrated blood plasma of cattle were determined by refractometry.

Before centrifugation the moisture freezing from blood plasma in the screw crystallizer was carried out [2].

To study the effect of the separation factor and the final dry matter content of blood plasma at a solids content in the molten ice, after freezing and centrifugation mathematic methods of experiment planning were applied. In this case the following main factors were chosen: x1 is the solids content of the concentrated blood plasma, % and x2 is the centrifuge separation factor. The factors specified are consistent and do not correlate with each other. Solids content of the ice melted Y was taken as the final evaluation criterion.

Central composite uniform - two-factor rotatable plan of Box - Hunter was used for the investigation.

As the result of statistical processing of the experimental data the regression equation adequately describing the process of centrifugation of ice, frozen from cattle blood plasma under the influence of the investigated factors was obtained:

 

,

 

where  - the coded values of these factors in accordance with the statistical plan.

The regression equation analysis shows that the solids content of the melted ice solution is greatly influenced by the solids content in the concentrated blood plasma and the smallest influence is by the separation factor.

To determine the optimal modes of centrifugation "Ridge analysis" method was used. Optimal content of solids in melted ice solution equal to 0.182 % corresponds to the solids content in the freeze-concentrated plasma equal to 22.34 % and the separation factor of 515.25. It is obvious that the suboptimal centrifugation modes are in the field of specified values.

The obtained equation of the solids content in the solution, received in the melting of ice, frozen DSi, % and dry matter content in the cattle concentrated blood plasma DSb, % and the separation factor Fr is shown in the Figure .

In this case it is seen that with the increase in solids content in concentrated blood plasma and the decrease in the separation factor the dry solids content in the solution obtained by frozen ice melting increases monotonically.

 

Fig. Dependence of dry matter content in the melted ice solution DSi on dry matter content in the concentrated cattle blood plasma DSb and the separation factor Fr

When the solids content in the concentrated blood plasma is equal to 14.0 % and the separation factor is 850 the solids content of the solution obtained by frozen ice melting does not practically take place which may be explained by a slight melting of the ice and crystals washing by the resulting water due to the error, inevitably affecting the conditions of adiabatic centrifugation at high speeds of the rotor rotation.

 

Bibliography list:

1. L. Pap, Freeze concentration. Translation. with Hungarian, edited by O.G. Komyakova. - M.: Light and Food Industry, 1982. - 97 p.

2. V.Yu. Ovsyannikov. Optimal modes of blood plasma freeze concentration // Meat industry. – 2012. -№1.